Development center

We have a special department separate from production to keep Grupo Denim as a leading force in both assembly & laundry developments for the market place. This includes fashion construction of the garments as well as new engineered finishes to keep us ahead of our competition for service & innovation.

Our product development location has spawned several new partnerships both in chemical & fabric resources that have pushed Grupo Denim to the forefront of the apparel industry on technology.

Pattern & Marker Design

We depend on this highly qualified department on the design, digitalization, and pattern markers to insure the quality of the finished products to meet our customer's standard. We use the latest tools the CAD/CAM software from Gerber Technology, Accumark Professional Edition PDS2000.

Our AP-700 Gerber plotters guarantee the best precision & velocity to print production markers. This system also allows us to receive & process information generated from other systems such as: Micromark, Lectra Investronica, Assyst, etc...

Fabric Warehouse & Cutting

Fabric is 100% inspected upon receipt.

Our cutting department controls an inventory rack system that allows for precise allocation of each roll & fabric type to expedite each roll through the cutting process. Grupo Denim is capable of storing 1,700,000 yards of fabric using this carefully controlled inventory rack system.

We cut with an integrated quality system that includes fabric audits, marker review, and spreading and cutting audits.

We can handle any kind of material from 5 to 15 oz. 100%

We have the capacity to cut 1,200,000 garments per month using 6 separate cutting tables & 45 manual cutting machines.

Sewing

Grupo Denim is capable to produce a wide range of styles including Dungarees, Carpenters, Fashion jeans, jackets, workwear items, twill pants 1/2 or full elastic waistbands, as well as contour waistbands. We couple this flexibility in the construction of garments with the ability to sew many fashion fabrics including stretch denim, twill & canvas, polyester blends & nylon.

Our total sewing capability is 1,000,000 garments on a monthly basis. We own and operate a total of 7 sewing lines in "La Laguna", Mexico.

Grupo Denim has a total of 3,500 sewing machines servicing this monthly capacity and able to grow up to 1’600,000 garments per month.

Embroidery Equipment

Tajimas embroidery machines are used for the sewing of the embroideries on all parts of the garment. Our Tajima software DG-38, allows us to create any design.

Laundry

Our Laundry's production area has a total of 28 wet process machines consisting of 900 & 1200 lb. capable machines. Grupo Denim's total output from these 28 machines is 1,200,000 units per month.

We can achieve the most sophisticated garment Dry process finishing details & Wet Process methods Such as Enzyme wash, Sand wash, Stone wash, Bleach wash, Acid wash.

Laboratory

Conditioned with the best equipment for the procedure of physical testing methods such as: Fabric weight, Stiffness, Tear, Tensile, Color transfer, Shrinkage, Skew, Dimensional stability, Pilling, pH, Colorfastness to ozone as well as Tapering & Shading.

Our Lab is the key to supporting our Quality Assurance program by ensuring all your products are within the required parameters.

Recycling Plant

We supervise the preservation of the environment through our on-site recycling water plant. This plant helps us to meet and exceed all ecological standards that rule our industry today.

Finishing & Packing

All 3 of our finishing areas work on a 4.0 AQL system providing the highest quality standards to all of our trading partners.

• Modular Inspection Technology - Measurements audit station – Finishin-Labeling- Packing.
• Final Audits.
• Delivery Tracking.